Irrigation and Water Engineering

Irrigation and Water Engineering

Efficiency Analysis of Setting Two Unisized Hydrocyclones in Series Network on Wastewater Treatment of Granite and Marble Stone Cutting Industrial Factories

Document Type : Original Article

Authors
1 Ph.D. Candidate, Faculty of Agricultural Engineering, Sari University of Agricultural Sciences and Natural Resources, Sari, Iran.
2 Faculty of Agricultural Engineering, Sari University of Agricultural Sciences and Natural Resources, Sari, Iran.
3 Associate Professor, Faculty of Agricultural Engineering, Sari University of Agricultural Sciences and Natural Resources, Sari, Iran.
4 Associate Professor, Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran
10.22125/iwe.2024.454535.1804
Abstract
Most of stone cutting factories are placed in dry region. The required water of these factories is provided by digging deep wells. To reduce water consumption, often the obtained wastewater is treated in traditional way through sedimentation basins at low efficiency. Recently, the use of hydrocyclones to treat with high efficiency has increased, it is important to know the factors affecting the improvement of treatment efficiency. In this study, the effect of parameters including input flow rate, inlet pressure and retreatment of the overflow on the performance of a 140mm diameter hydrocyclone were investigated. Experiments were designed with the aim of separating granite and marble powder particles using the “Response Surface” method by DESIGN EXPERT. 10 software. A according to the obtained results, by increasing the input flow from 0.7 to 1.3 Li/s and reducing the inlet pressure from 4.1 to 2.1 bar, the separation efficiency of granite and marble in the first stage of treatment, respectively 11.19 and 15.04 %, and in the second stage, 6.84 and 12.23 % has been increased. Also, the retreatment of the overflow from the hydrocyclone increased the total separation efficiency for granite and marble wastewater by 16.24 and 15.16 %, respectively. Due to the high price of water supply in these factories, changing the input flow rate, pressure and the retreatment of the overflow of the first stage of treatment without the need to add a hydrocyclone and other equipments, it is suggested to improve the treatment efficiency.
Keywords
Subjects

جمشیدی‌فرد، س. شیروانی، م و کثیری بیدهندی، ن. 1397. مطالعه تجربی و عددی عوامل موثر بر عملکرد تغلیظ کننده غبار مارپیچ یک کاناله در جداسازی پودر سیاه خطوط انتقال گاز، ماهنامه علمی پژوهشی مهندسی مکانیک مدرس، دوره 19، شماره 5، ص 1176-1167 تهران، ایران.
نادری، الف. سیفی مزرعه نو، م. مسعودیان، م و حبیبیان، م. 1397. جداسازی ذرات ریز ناشی از برش سنگ گرانیت در پساب سنگ‌بری، توسط هیدروسیکلون، شانزدهمین کنگره مهندسی شیمی ایران، دانشگاه صنعتی امیرکبیر، ایران.
نادری، الف. مسعودیان، م و حبیبیان، م. 1398الف. بازیافت و استفاده مجدد پساب کارخانه‌های سنگ‌بری به روش هیدروسیکلون، راهکاری اقتصادی برای کاهش مصرف آب، مجله آب و فاضلاب، دوره 31، شماره 3، ص 153-147، ایران.
نادری، الف. مسعودیان، م و حبیبیان، م. 1398ب. ارزیابی و کاربرد هیدروسیکلون در جداسازی ذرات جامد سنگ از پساب صنعت سنگبری، چهارمین کنگره ملی مهندسی مکانیک و مهندسی شیمی، ایران.
 
 
 
Dhakal, R., Aryal, B., Gurung, P., Pradhan, S. S., Shrestha, R. & Kapali, A. 2021. Design, Fabrication and Testing Of Hydrocyclone Separator as Sediment Separation System. KECConference2019, Kantipur Engineering College, Dhapakhel Lalitpur.
Grave1, J. C. Paulo1, C. I. Petit, H. A.  & Irassar, E. F. 2021. Optimal design of cyclones in series for the separation of multicomponent mixtures of Portland cement, Journal of EPJ Web of Conferences 249, 12003, Powders and Grains, 4 pages, https://doi.org/10.1051/epjconf/202124912003.
Hwang, K.J., Lyu, S.Y. & Nagase, Y. 2009. Particle separation efficiency in two 10-mm hydrocyclones in series. Jornal of the Taiwan Istitute of Chemical Engineers, 40(3), 333-319. https://doi.org/10.1016/j.jtice.2008.08.006.
Liu, P., Fu, W., Jiang, L., Zhang, Y., Li, X., Yang, X. &Chen, B. 2022. Effect of back pressure on the separation performance of a hydrocyclone. Powder Technology,409(4),117823. https://doi.org/10.1016/j.powtec.2022.117823.
Liu, X., Guo, B. & Tan, X. 2017. Petroleum production engineering, Gulf Professional Publishing.
Luciano, R. D., Silva, B. L., Rosa, L. M. & Meier, H. F. 2018. Multi-objective optimization of cyclone separators in series based on computational fluid dynamics. Powder Technology, 325, 452-466. DOI:10.1016/j.powtec.2017.11.043
Marthinussen, S.-A., Chang, Y.-F., Balakin, B. & Hoffmann, A. C. 2014. Removal of particles from highly viscous liquids with hydrocyclones. Chemical Engineering Science, 108, 169-175. DOI:10.1016/j.ces.2014.01.008
Ozyonar, F. & Karagozoglu, B. 2012. Systematic assessment of electrocoagulation for the treatment of marble processing wastewater. International Journal of Environmental Science and Technology, 9, 637-646 DOI:10.1007/s13762-012-0093-z.
Ray, M. B., Luning, P. E., Hoffmann, A. C., Plomp, A. & Beumer, M. I. 1998. Improving the removal efficiency of industrial-scale cyclones for particles smaller than five micrometre. International journal of mineral processing, 53, 39-47.
Senfter, T. Ennemoser, J. Berger, M. Mayerl, C. Kofler, T and Pillei, M. 2023. An Empirical Investigation on the Influence of the Number of Particle Outlets and Volume Flow Rates on Separation Efficiency and Pressure Drop in a Uniflow Hydrocyclone, Separations 2023, 10, 169. 13 Pages, https://doi.org/10.3390/separations10030169.
Venkatesh, S., Sakthivel, M., Saranav, H., Saravanan, N., Rathnakumar, M. & Santhosh, K. 2020. Performance investigation of the combined series and parallel arrangement cyclone separator using experimental and CFD approach. Powder Technology, 361, https://doi.org/10.1016/j.powtec.2019.10.087.
Zhang, C., Cui, B., Wei, D., Zhao, Q., Luo, N. & Feng, Y. 2017. Perdicting the optimum range of feed flow rate in a hydrocyclone using the method combined flow pattern and equation model. Powder Technology, 319, 279-288.